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Kool-Kast™

Kool-Kast™

Kool-Kast™ is a family of cast polyurethane elastomers engineered for consistent processing, reliable performance, and long-term durability in demanding applications. Designed for versatility, these systems can be customized across a wide range of Shore hardness, from 10 OO to 90 D, allowing manufacturers to tailor properties to specific performance requirements.

Formulated to deliver strong mechanical performance, Kool-Kast™ elastomers provide excellent resistance to abrasion, chemicals, and environmental wear. This makes them a durable and cost-effective alternative to traditional materials such as metals, plastics, and ceramics.

With flexible formulation options and efficient tooling advantages, Kool-Kast™ supports faster prototyping, reduced production costs, and consistent product quality across a wide range of industrial applications.


Kool-Kast™ Benefits

Customizable performance

Wide range of Shore hardness and mechanical properties to meet application needs.

Abrasion resistance

Withstands wear, scratches, and demanding operating conditions.

Chemical resistance

Resists corrosion and exposure to harsh environments.

Cost efficiency

Provides a lower-cost alternative to metals, plastics, and ceramics.

Design flexibility

Supports complex geometries and reduces the need for secondary operations.

Processing efficiency

Faster, lower-cost tooling enables quicker prototyping and production.

Durability

Maintains strength and performance over extended use.

Looking for a custom formulation?

  • Customizable performance

    Wide range of Shore hardness and mechanical properties to meet application needs.

  • Abrasion resistance

    Withstands wear, scratches, and demanding operating conditions.

  • Chemical resistance

    Resists corrosion and exposure to harsh environments.

  • Cost efficiency

    Provides a lower-cost alternative to metals, plastics, and ceramics.

  • Design flexibility

    Supports complex geometries and reduces the need for secondary operations.

  • Processing efficiency

    Faster, lower-cost tooling enables quicker prototyping and production.

  • Durability

    Maintains strength and performance over extended use.

  • Looking for a custom formulation?

    kool-kast-custom-elastomer-solutions

    Manufacturing efficiency and material versatility.

    Kool-Kast™ is engineered to streamline production while delivering high-performance results. Reduced tooling costs and minimized secondary processing allow manufacturers to improve efficiency while maintaining consistent part quality.


    kool-kast-industrial-elastomer-performance

    Proven, adaptable polyurethane technology.

    Kool-Kast™ elastomers are built on advanced polyurethane chemistry, offering a balance of strength, flexibility, and resilience across a wide range of applications and service environments.

    • Wide hardness range
    • High tensile strength
    • Excellent elongation
    • Tear resistance
    • Impact resistance
    • Long-term durability

    kool-kast-abrasion-resistant-materials

    Responsive technical support.

    FSI stands out for its unmatched customer support and industry expertise. We’ve helped businesses launch foaming operations, engineered specialized foam systems to tackle complex challenges, and provided continuous on-site service to ensure optimal performance.

    • Production demo, trial, and implementation
    • Process consultation
    • Custom formulations