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Polyurethane Sporting Goods

Polyurethane: The Backbone of Durable Sporting Goods
Polyurethane products are a key component of a wide range of sporting goods built for frequent, heavy use. FSI is proud to be a supplier to a number of top manufacturers of sporting goods.

Polyurethane systems for sporting goods manufacturers

Safe, reliable, durable sporting goods

Superior Performance and Versatility
Discover the excellence of Ecoflex® integral skin systems for a wide range of sporting goods. From supportive gym mats and yoga mats to shock-absorbing padding and helmet layers, our products promise top-tier cushioning and customizable densities. With faster cure times, experience quicker demold times and accelerated manufacturing.

Efficiency in Production
Boost your facility’s output with our Ecoflex® microcellular foams. Thanks to their superior flowability and reduced viscosity, they fill parts up to 50% faster than traditional molding. This enables manufacturers to increase facility output capacity.

Design and Customization
Craft intricate designs with ease. Our microcellular polyurethane foams are perfect for die-cutting complex shapes and support precision tooling. Plus, with a plethora of color options, UV stabilizers, and anti-bacterial additives, you can deliver high-performance with a high-quality look and feel.

Lightweight and Durable
Benefit from the industry’s lowest densities, as low as 2.5 pcf, without compromising on product quality. Our integral skin systems not only reduce component weight but also enhance user comfort and safety. The fine cell structure of our microcellular foams facilitates production of high-density products without the added cost and weight.

Sporting Excellence
Polyurethane systems from FSI feature customizable resilience, hardness, and stiffness for performance across sporting applications. Whether it’s golf balls with 110 compression ratings or elastomer scooter wheels with  82A hardness ratings, our polyurethane products can meet your needs.

Durability Meets Sustainability
Our polyurethane systems are built to last, providing excellent abrasion, impact, and tear resistance with UV-resistant additives as an option. Plus, with the eco-friendly Ecomate® blowing agent, we ensure zero-GWP, aligning with stringent environmental regulations like California SB1013. It requires no Prop 65 labeling.

Easy Transition with Ecomate®
 Switching to FSI foam systems is hassle-free. Ecomate® technology ensures a smooth transition from HFC systems, especially compared with other fourth generation blowing agents. No permits or explosion proofing is required before transitioning to Ecomate® blown foam products.

Global Reach
FSI’s global production and distribution network offers flexibility, with delivery available in totes, drums, pressurized cylinders or in bulk, according to your needs. We work with manufacturers of all sizes to get you what you need, when you need it.



FSI has been providing manufacturers of sporting goods with versatile, innovative and reliable polyurethane foam systems in applications such as:

  • Anti-Fatigue & Yoga Mats
  • Scooter, Rollerblade & Skateboard Wheels
  • Sporting Goods, Equipment & Balls
  • Toys
  • Goggles & Wearables
  • Archery Targets
Ecofoam LOGO
Genflex™ flexible molded foam systems are 100% water-blown
Greenmate Logo

Toll Blending

Ecofoam Brochure

Ecofoam Brochure

Rotational Molding Brochure

Rotational Molding Brochure

Genfoam Brochure

Compliant SNAP
Compliant Montreal
Compliant RoHS
Compliant GRAS
Compliant EPA
Compliant Kyoto
Compliant WEEE

Unmatched Regulatory Compliance

Because it is environmentally benign, Ecomate complies with all current — and most likely all future — regulations pertaining to foam blowing agents. As additional HFCs and other harmful materials are phased out, Ecomate will continue to be the reliable and affordable solution for foam blowing applications. Current regulatory compliance includes:

  • U.S EPA SNAP Program
  • Montreal Protocol
  • Kyoto Protocol
  • Kyoto ROHS Protocol (Restriction of Hazardous Substances)
  • WEEE Directed (Waste Electrical and Electronic Equipment)
  • GRAS (Generally Recognized as Safe)
  • REACH (Registration, Evaluation, Authorization)
  • EPA SNAP Approved

Technical Support

Foam Supplies, Inc. staffs an industry-leading R&D team and a technical sales and support staff dedicated to building trusted industry relationships.

These experts can be an incredible resource at all stages of your project, from initial material testing and part prototyping to ongoing service, support and education.

Technical Services
Don Keim Tech Services scaled