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Ecoflex™

Ecoflex™

Ecoflex™ integral skin foam systems are engineered to deliver high-quality molded parts with a durable outer skin and a foam core that ranges from pillow-soft to very firm. This unique structure provides manufacturers with flexibility across a wide range of performance and design requirements.

Designed for both appearance and performance, Ecoflex™ captures intricate detail and supports rich, vibrant color, making it ideal for applications where aesthetics matter as much as durability. Formulations can be tailored to meet specific project needs, including UV stabilizers and antibacterial additives.


Ecoflex™ Benefits

Low density capabilities

Available in molded densities as low as 2.5 pcf, enabling lightweight designs without sacrificing performance.

Soft to firm performance range

Foam core densities can be tailored from soft, cushioning comfort to firm structural support.

Lightweight durability

Delivers long-lasting performance while minimizing overall product weight.

Noise absorption

Helps reduce sound transmission in acoustic and vibration-sensitive applications.

Standards compliance

Can meet or exceed ASTM D3574, FMVSS 302, and CAL 117 requirements.

Premium fit and finish

Produces molded parts with a durable skin, intricate detail, and high-quality appearance.

Customizable performance

Formulations can include UV stabilizers, color matching, and antibacterial additives to meet specific requirements.

Looking for a custom formulation?

  • Low density capabilities

    Available in molded densities as low as 2.5 pcf, enabling lightweight designs without sacrificing performance.

  • Soft to firm performance range

    Foam core densities can be tailored from soft, cushioning comfort to firm structural support.

  • Lightweight durability

    Delivers long-lasting performance while minimizing overall product weight.

  • Noise absorption

    Helps reduce sound transmission in acoustic and vibration-sensitive applications.

  • Standards compliance

    Can meet or exceed ASTM D3574, FMVSS 302, and CAL 117 requirements.

  • Premium fit and finish

    Produces molded parts with a durable skin, intricate detail, and high-quality appearance.

  • Customizable performance

    Formulations can include UV stabilizers, color matching, and antibacterial additives to meet specific requirements.

  • Looking for a custom formulation?

    ecoflex-premium-fit-and-finish

    Performance and design flexibility.

    Ecoflex™ is engineered to deliver consistent processing and reliable results across a wide range of manufacturing environments. Its integral skin structure eliminates surface defects while maintaining excellent dimensional control, enabling manufacturers to produce high-quality parts with both functional and aesthetic value.


    coflex-molded-part-design-flexibility

    Proven, sustainable blowing agent technology.

    Ecoflex™ is powered by patented Ecomate® blowing agent technology, enabling manufacturers to achieve high-performance foam properties while reducing environmental impact. This advanced chemistry provides a sustainable alternative to traditional systems without compromising processing reliability or end-use performance.

    • Zero GWP
    • Zero ODP
    • VOC Exempt
    • EPA SNAP compliant
    • No HFCs or HFO/HCFOs

    ecoflex-durable-skin-foam-core

    Responsive technical support.

    FSI stands out for its unmatched customer support and industry expertise. We’ve helped businesses launch foaming operations, engineered specialized foam systems to tackle complex challenges, and provided continuous on-site service to ensure optimal performance.

    • Production demo, trial, and implementation
    • Process consultation
    • Custom formulations