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Genstar™ HD6

Genstar™ HD6

Genstar™ HD6 is a high-density polyurethane rail foam engineered to deliver superior safety, durability, and long-lasting performance for commercial refrigeration applications. Designed as a reliable alternative to wood, it helps manufacturers improve structural integrity while eliminating issues such as warping, rot, and material inconsistency.

With a density range of 8 to 12 pcf, Genstar™ HD6 provides the strength and versatility needed for a wide range of door and panel applications. Its high-density formulation supports long-term durability, while consistent reactivity and quick demold times help maintain efficient production and reduce downtime.

Engineered to exceed industry standards, Genstar™ HD6 achieves a Class 1 fire rating under ASTM E84, providing enhanced fire resistance and helping manufacturers meet evolving safety and regulatory requirements.


Genstar™ HD6 Benefits

Structural strength

High-density formulation (8–12 pcf) delivers strong, durable performance.

Fire resistance

Achieves Class 1 rating under ASTM E84, exceeding standard requirements.

Alternative to wood

Eliminates risks of warping, rot, and degradation over time.

Production efficiency

Quick demold and consistent reactivity support streamlined manufacturing.

Long-term durability

Maintains performance under repeated use and demanding conditions.

Processing versatility

Single system can support multiple applications and production needs.

Environmentally Responsible

Water-blown, PFAS-free formulation supporting regulatory compliance.

Looking for a custom formulation?

  • Structural strength

    High-density formulation (8–12 pcf) delivers strong, durable performance.

  • Fire resistance

    Achieves Class 1 rating under ASTM E84, exceeding standard requirements.

  • Alternative to wood

    Eliminates risks of warping, rot, and degradation over time.

  • Production efficiency

    Quick demold and consistent reactivity support streamlined manufacturing.

  • Long-term durability

    Maintains performance under repeated use and demanding conditions.

  • Processing versatility

    Single system can support multiple applications and production needs.

  • Environmentally Responsible

    Water-blown, PFAS-free formulation supporting regulatory compliance.

  • Looking for a custom formulation?

    genstar-hd6-commercial-refrigeration-foam

    Manufacturing efficiency and consistent performance.

    Genstar™ HD6 is engineered for seamless integration into existing production processes, enabling manufacturers to improve throughput while maintaining consistent product quality. Its reliable processing characteristics help reduce downtime and support efficient, repeatable results.


    genstar-hd6-door-and-panel-performance

    Proven, sustainable blowing agent technology.

    Genstar™ HD6 utilizes water-blown polyurethane chemistry to deliver high performance without environmentally harmful blowing agents. This approach supports compliance with global regulations while maintaining the durability and safety required for door applications.

    • Water-blown system
    • Zero GWP
    • Zero ODP
    • No HFCs or HFOs
    • PFAS-free
    • Supports regulatory compliance

    genstar-hd6-wood-alternative-foam

    Responsive technical support.

    FSI stands out for its unmatched customer support and industry expertise. We’ve helped businesses launch foaming operations, engineered specialized foam systems to tackle complex challenges, and provided continuous on-site service to ensure optimal performance.

    • Production demo, trial, and implementation
    • Process consultation
    • Custom formulations