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Ecostar®

Ecostar®

Ecostar® is a high-performance pour-in-place polyurethane foam insulation engineered for HVAC applications that require superior thermal efficiency, structural strength, and consistent processing. Designed for modern manufacturing environments, it delivers reliable insulation performance while improving production efficiency and product durability.

With an R-value of up to 8.2 per inch, Ecostar® significantly outperforms traditional insulation materials, allowing manufacturers to achieve higher thermal performance with less material, reducing both weight and overall system cost.

Engineered for manufacturing consistency, Ecostar® offers excellent flowability, uniform density distribution, and strong adhesion to metal substrates. These properties enable faster production cycles, reduced material waste, and improved structural integrity without the need for additional internal supports.


Ecostar® Benefits

Thermal efficiency

Delivers an R-value of up to 8.2 per inch, outperforming traditional insulation materials.

Structural integrity

Provides strong adhesion to metal substrates, eliminating the need for internal bracing.

Manufacturing efficiency

Supports faster cure times and improved production throughput.

Processing consistency

Ensures uniform density distribution and reliable foam performance.

Material optimization

Reduces material usage, lowering system weight and overall cost.

Dimensional stability

Maintains shape and performance over time in demanding HVAC environments.

Environmentally responsible

Powered by Ecomate® technology with zero GWP and compliance with global regulations.

Looking for a custom formulation?

  • Thermal efficiency

    Delivers an R-value of up to 8.2 per inch, outperforming traditional insulation materials.

  • Structural integrity

    Provides strong adhesion to metal substrates, eliminating the need for internal bracing.

  • Manufacturing efficiency

    Supports faster cure times and improved production throughput.

  • Processing consistency

    Ensures uniform density distribution and reliable foam performance.

  • Material optimization

    Reduces material usage, lowering system weight and overall cost.

  • Dimensional stability

    Maintains shape and performance over time in demanding HVAC environments.

  • Environmentally responsible

    Powered by Ecomate® technology with zero GWP and compliance with global regulations.

  • Looking for a custom formulation?

    ecostar-thermal-efficiency-insulation

    Manufacturing efficiency and consistent HVAC performance.

    Ecostar® is engineered for pour-in-place processing, enabling efficient, repeatable manufacturing with minimal waste. Its fast cure profile and consistent flow characteristics help manufacturers improve cycle times while maintaining high-quality output.


    ecostar-manufacturing-consistency-foam

    Proven, sustainable blowing agent technology.

    Ecostar® is powered by patented Ecomate® blowing agent technology, enabling manufacturers to achieve high insulation performance while reducing environmental impact. This advanced chemistry meets stringent environmental standards without compromising processing reliability or product performance.

    • Zero GWP
    • Zero ODP
    • No VOCs
    • No HFCs or HFO/HCFOs
    • RoHS 2/3 compliant
    • REACH SVHC compliant

    ecostar-pour-in-place-foam-system

    Responsive technical support.

    FSI stands out for its unmatched customer support and industry expertise. We’ve helped businesses launch foaming operations, engineered specialized foam systems to tackle complex challenges, and provided continuous on-site service to ensure optimal performance.

    • Production demo, trial, and implementation
    • Process consultation
    • Custom formulations