Lightweighting without sacrificing durability?
Reduce part weight with low-density foam technologies that improve efficiency while maintaining strength, resilience, and long-term performance.
Automotive
High-performance polyurethane systems designed for demanding automotive applications improve safety, durability, and passenger comfort while enabling efficient, cost-effective manufacturing. From flexible molded seating foams to structural rigid systems and RIM elastomers, these solutions are engineered to meet strict automotive specifications and deliver consistent, repeatable performance in production.
Lightweight solutions that maintain strength and durability
NVH-focused systems engineered for interior performance
Excellent adhesion for structural integrity and lighter designs
Fast cure and uniform density for consistent production
Proven and sustainable polyurethane systems for the automotive market
Ecoflex™
Ecoflex™ integral skin foam systems provide a durable outer skin that captures detailed design while delivering a premium fit and finish. With inner foam densities ranging from soft to firm, each formulation can be customized to align with specific product designs and performance requirements across a range of applications.
Ecofoam®
Ecofoam® is a two-component rigid polyurethane foam designed for industrial, commercial, and consumer applications. PFAS-free and developed as an alternative to systems formulated with HFC, HFO, and HCFO technologies, it supports reliable thermal and structural performance while helping manufacturers advance their sustainability goals.
Optiflex™
Optiflex™ is a high-performance polyurethane foam system for automotive interiors, furniture, and recreational vehicles. Designed for seating and upholstered components, it delivers comfort, durability, and high-resilience performance with efficient processing, fast demold times, and reduced scrap rates.
Genfoam™
Genfoam™ is a 100% water-blown rigid pour-in-place polyurethane system for composite cores, flotation, decorative trim, and taxidermy forms. It delivers reliable performance without HFC or HFO blowing agents, helping reduce environmental impact while supporting efficient production without major process changes.
Genflex™
Genflex™ is a water-blown flexible molded and slabstock polyurethane foam system designed for comfort, safety, and ergonomic performance. Used in seating, armrests, accessibility products, and mattresses, it offers customizable densities and recovery profiles to meet specific application requirements while delivering durable, long-term performance.
Polyurethane foam systems for maximum safety and comfort.
FSI supports OEMs and Tier suppliers with tailored polyurethane systems engineered for repeatable processing, controlled reactivity, and performance-driven physical properties.
Our materials are designed to integrate seamlessly into established manufacturing operations while delivering reliable in-part performance and production consistency.
- Lightweight durability
- Comfort and NVH control
- Tooling-compatible chemistries
- Cycle-time efficiency
- Structural reinforcement
- Flammability compliance
- Consistent part quality
- Specification-driven support
Seats
Steering Wheels
Door Panel Components
Gearshift Knobs
Armrests & Headrests
Engine Covers
Are you focused on…
Passenger comfort, NVH, and premium interiors?
Optimize ILD, rebound, and durometer to meet performance targets while enabling quieter cabins and refined interior design across seating, trim, and acoustic applications.
Structural performance and composite-ready systems?
Develop reinforced composite components with rigid foam systems engineered for void-free surfaces and cores, supporting SRIM, RTM, and related manufacturing processes.
Safety and specification-driven requirements?
Select systems are designed to meet demanding automotive flammability and performance standards and are backed by data, application guidance, and technical service.
Proven track record of consistency, quality, & innovation
As material costs climb, labor markets evolve, and sustainability expectations rise, FSI remains committed to delivering high-performance solutions supported by unmatched technical service. With us, you’re not just keeping pace; you’re positioned to lead.
BOSS Railcar Mover Allows FSI to Streamline Operations and Cut Costs
Bottlenecks in the delivery and storage of laden railcars with a 3rd part was limiting expansion and costing thousands of dollars per month for FSI.