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Genstar HD6 is a high-density polyurethane rail foam designed to deliver superior safety, durability, and long-lasting performance for door applications.

Genstar HD6: High-Density Foam for Safer, Stronger Doors

Genstar HD6 is a high-density polyurethane rail foam designed to deliver superior safety, durability, and long-lasting performance for door applications.

It provides a reliable alternative to wood, exceeds fire resistance standards, and integrates seamlessly into existing production processes, helping manufacturers build stronger, safer doors with confidence.

Performance You Can Count On

Genstar HD6 delivers exceptional versatility and reliability for door applications. With a density range of 8 to 12 pcf, it can be tailored to multiple applications within a single system. Quick demold and consistent reactivity help maintain efficient production and reduce downtime, while its high-density formulation ensures long-lasting durability that withstands everyday use.

In addition to strength and performance, Genstar HD6 provides verified fire resistance, achieving a Class 1 rating under ASTM E84, well above standard requirements. This combination of durability, versatility, and safety makes it a future-ready solution that meets both industry standards and evolving regulatory demands.

Key Performance Benefits:
  • Density: 8 to 12 pcf for versatile applications
  • Production Efficiency: Quick demold and consistent reactivity
  • Durability: Long-lasting performance reduces risk of failure
  • Fire Resistance: Tested and verified for safety
Genstar HD6, a high-density polyurethane rail foam engineered to deliver superior safety, durability, and versatility for door applications.

Our High-Density Foam Products

Our premium high-density polyurethane foam solutions, such as Ecomarine™ flotation foam, Conti-foam®, and Optiflex™, all feature Ecomate technology. Without requiring major equipment or process changes, these solutions will seamlessly integrate into your foaming operation.

Ecomarine™

This versatile polyurethane foam delivers excellent flotation, adhesion, and long-term reliability, making it an ideal choice for recreational and commercial marine applications seeking compliance and environmental responsibility.

Conti-Foam®

Conti-Foam® is a rigid polyurethane foam specifically designed for the production of insulated metal panels through continuous double belt lamination applications, which are commonly used in the production of architectural panels, garage doors, and other rigid-faced products.

Optiflex™

Optiflex™ is a high-performance polyurethane foam system engineered to meet the rigorous demands of modern manufacturing across automotive interiors, furniture, and recreational vehicles.